Tag Archives: solidworks design services

Weld Tooling Design Company Introduces New Cost Saving Clamp Risers

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Lean Manufacturers Discover Time and Cost Savings in Their Product-Holding Fixtures With Clamp Risers by Rentapen

In the beginning of April, 2013 Rentapen Inc. launched new website pages for their line of clamp risers and spacers.  The clamp risers are made specifically for different brands of clamps including: Wolverine, Carr Lane, REID, De-Sta-Co, TE-CO, All American, and Jergens.   Each riser or spacer is tapped and drilled for mounting the designated clamp and uses counter bored holes for mounting the riser or spacer to the fixture or jig.

Rentapen’s design team has been designing and building weld fixtures for over 35 years. They realized they were designing the same clamp risers over and over again.  So Rentapen developed what is now called RAPid Risers™,  a line of tooling components that hold all of the finest brands of part holding clamps.  These standardized yet versatile risers save manufacturers time and money when it comes to the design and build process.

Wolverine Clamps3D CAD Models of the risers can be downloaded from Rentapen’s website along with informational PDFs that detail the design of the RAPid Riser™.

 “By focusing our processes and skilled talent on what we do well, we free-up our customers time, energy, and talent to be more powerful and productive with what they do well,” said Susan Straley,  President of Rentapen.  “That gives them peace of mind and contributes to their success.”

If a designer created a clamp riser from scratch, like Rentapen and all other machine tooling design companies used to do, they would have to go through a timely and expensive process that includes: designing the part; detailing; checking; ordering material; writing the CNC code; creating the part and finally inspecting the part.

This entire process takes about 77 minutes. Manufacturers are now able to download the 3D model from Rentapen’s website, save the model to their library, put the riser into their design, and order the block.   Once the model is in the company’s CAD library, the process approximately takes 4 minutes.  Rentapen’s RAPid Riser™ is saving the manufacturers as much as 73 minutes in design and build time.

 “The RAPid Risers™ are just another way for the fixture builder to save time and money on the design and build of weld fixtures or any other type of fixture,” said, Steve Pautz, Product manager at E.L. Simeth Co. a distributor of the clamp risers.  “The Clamp Risers is just one part of this unique design system that really works. E.L. Simeth Company, as the distributor for this line, has customers that use the complete line so we know that it works very well,”

RapidRisersRapid Tooling Components™ reduce the design cost of the fixture by eliminating the need to design, detail and check similar parts over and over again. Three dimensional computer models are provided by Rentapen Inc. that customers can use to incorporate into their designs.  These modular components are the new standard in weld jig and assembly fixture design.

Rentapen Inc., is the weld fixture specialist, and is home of RAPid Tooling Components. Rentapen Inc. has been providing machine tool design services to manufactures since 1976.  A Certified Woman Owned Business and owns RAPid Tooling Components™. For more information about Rentapen Inc., please call 262-542-8891.

Weld Fixture Design 101 Posts A New Blog To Educate Manufactures and Engineers

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Rentapen Inc.’s President, Susan Straley, Educates The
Engineering Industry With Her Weld Fixture Design Blogs.

On February 25, 2013, Susan Straley posted her latest blog educating the engineering industry about an easy and practical way to determine fastener length. Susan Straley, known as the Queen of Lean Machine Design and President of Rentapen Inc., has been educating the manufacturing and engineering industry about weld fixture designs since October 2011. Her blog is called Weld Fixture Design 101. The lessons are being published as often as every two weeks.

The Weld Fixture Design Blog informs the audience on how to design a simple weld fixture, the use of their RAPid Tooling Components™, and trends in the many different outlets in the manufacturing industry.  The Blog is also designed to help Rentapen Inc., gain knowledge from their readers about what is important to them.  This helps Straley connect to her audience and potential customers.

 “I enjoy posting the blogs in machine design groups on Linkedin because there are both experienced designers and new students of engineering who participate in discussions and add their experiences and viewpoints to the mix,” said Straley.  “Then I also get ideas for future lessons.”

Rentapen Inc., has been active in the hiring and training of interns from many different colleges in the Greater Milwaukee, WI area.  Along with the Weld Fixture Design 101 Blog Rentapen Inc., has created a series of videos and instructions that have incorporated what Straley has written about in her blogs.

Design Fixtures and Jigs using Pro/E and Solidworks

 “I remember when I was just starting out as a CAD Drafter.  There was so much of the practical stuff that wasn’t taught in the classroom at school,” said Straley.  “And when I learned that 40% of the Engineers in the U.S. are going to retire within 7 years, I knew I had to start sharing some of the knowledge that comes from years of doing the work.”

The Weld Fixture Design 101 Blog demonstrates how to use Rentapen’s standardized yet versatile RAPid Tooling Components™. Rentapen’s precision weld fixture components are made up of RAPid Blocks™, RAPid Shims™, Clamp Risers, RAPid Plates™, and standard shims that precisely hold your product in your weld fixture while it is being manually or robotically assembled or welded.

Subscribers to the Weld Fixture Design 101 Blog are sent notices directly to their email when a new lesson is posted.  However, the blog can also be found on the various social media sites that Straley participates.  There has been 47 different Blogs published and they cover a variety of topics from creating a tapped hole to steps to design a product-holding jig or fixture.  You can connect to Straley and Rentapen Inc., via Facebook, Twitter, Linkedin,YouTube, and many other social media platforms.

Click the link to view the latest YouTube video: Easy and Practical Guide to Length of Fasteners in Machine Tool Design

Weld Fixture Design Company Engineering Manager Seeks to Grow With the Company.

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Rentapen Inc.’s, Design Engineering Manager, Blake Peterson, Continues His Education To Improve Productivity.

On January 7, 2013 Blake Peterson started another fast paced group of classes toward his Bachelor of Science Degree majoring in Business Management. Peterson joined Rentapen, the Weld Fixture Specialists, in November, 2011 as Engineering Manager. Rentapen designs machine tools for companies that manufacture a product. Rentapen specializes in Weld Jigs and Shims.

The company also manufactures a line to weld tooling components called RAPid Tooling Components™. These RAPid Tooling Components™ consists of RAPid Blocks™, RAPid Plates™, Clamp Risers and Shims.

Lindsey Frick, Associated Editor for MachineDesign.com, found information from the Bureau of Labor Statistics which projects a need for 17,830 additional engineers each year for the next 10 years. Lindsey also wrote in her article that Community colleges are an untapped resource for potential engineering students.

Currently, Peterson is conducting interviews for an Engineering Project Manager that will quickly grow as Peterson grows. The Machine Designer position will involve the conception and design of weld fixtures and guiding and teaching CAD Drafters and interns as they learn.

Peterson, Engineering Manager, is expected to graduate in 2014 from Cardinal Stritch, located in the greater Milwaukee, WI area. Peterson is taking the necessary actions to get ahead in his engineering and management career. He is taking advantage of accelerated on-line classes to improve his ability to lead and expand his knowledge base. Some of the classes Peterson is looking forward to taking are Management of Leadership, Business Ethics, and Strategic Organizational Leadership.

At Rentapen Inc., Peterson is already seeking responsibilities outside the Engineering Manager title that he currently holds. He works closely with the shop to solve issues and evaluate scheduling needs. He works with the Leadership Team to expand Rentapen’s capacity to build small to medium weld jigs.

Peterson already has an extensive background of engineering management experience; however, Peterson decided to further his education in business management to understand more of the financial side of the business. The role that Peterson plays in the company, he hopes will transition from Engineering Management to more of the total Operations Management. Since joining Rentapen he has had to learn Pro/E CAD software. He has also learned each of the customers’ engineering standards to help him as he guides and checks the work of the machine designers.

Teach and Guide CAD Drafters and Interns

For the past three months Peterson has been guiding the Design Engineering Team as it focuses on reducing costs for manufacturers through lean weld fixture design. He has also been working with the Leadership Team to enhance Rentapen’s RAPid Tooling Components™. RAPid Tooling Components™ are an extension to Rentapen’s mission to save manufacturers time.

The role that Peterson is aiming for is to oversee the operational side of the business. He wants to move into leading the managers and participating in the planning. His new education will help him to know what to do to increase profits, increase cash, and reduce costs.

Rentapen’s Culture includes an emphasis of constant learning and self- improvement. The machine tool company’s culture statement says, “Rentapen is only as good as its team members. We aim to hire and retain the best … We are flexible. We are constantly improving ourselves and our processes. We delight in learning new skills, improving ways of doing things….”

Does Your Company Encourage Educational Growth?

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Manufacturers Utilize Education to Motivate and Retain The Engineering Workforce.

News 2011-12-15

According to the National Science Foundation, Division of Science Resources Statistics, “The majority of individuals in the labor force with Science and Engineering degrees are in their most productive years, (from their late 30s through their early 50s), with the largest group ages 40-44.”

So what keeps these engineers inspired in the work force?

“Education and learning more software is one way to get engineers ready for work force opportunities,” said Susan Straley the President of Rentapen Inc.

As the engineering workforce changes, employers implement retention and training programs. For example, Rentapen Inc., located in Waukesha, Wisconsin recruits and trains engineering interns. Rentapen has also implemented an education reimbursement program to keep their current engineer’s skills updated and their workforce motivated.

One of Rentapen’s design engineers is expanding his knowledge and updating his skills. Curtis K. a CAD Drafter at Rentapen Inc. just finished his Solidworks course at WCTC on Thursday, December 15, 2011.

Curtis has worked for Rentapen for one year and already has furthered his education to keep current with Rentapen’s 3D design services for customers.

“It is very important for a machine design company such as, Rentapen to have their engineers trained in both Solidworks and Pro/Engineer because Rentapen’s customers don’t all use the same software for their machine designs,” said Straley.

Curtis has five years of experience in Pro/Engineer and is beginning to work with Solidworks.

“I felt I needed to take the class because when I start working with Solidworks it will be easier for me to understand the software,” said Curtis K.

Rentapen, a company that specializes in jig and weld fixture design, encourages its employees to take advantage of Rentapen’s education reimbursement programs.   Since Rentapen’s design customers dictate what software they want their machine designs created on.  It is vital for Rentapen’s design engineers to have education in both softwares.

By: Bethany Kratz, Duchess of Cost Reductions

Weld Fixture Design — Product Changes

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How do you design a fixture knowing the product may be modified by the product engineers?

When designing a weld fixture, or jig as some people call them, it is important to remember that things can change.  Machine designers need to think ahead and have a standard procedure to follow that will reduce errors and costs in the case of a product change.  Changes can occur during or  after the fixture has been designed.

Often times the product design team is on a tight schedule to begin production of the new product.  They may hand it over to the manufacturing engineers before all the quirks are ironed out of it.  They may still be producing and working with the prototypes, but they need to start getting the factory ready for production.

Click on the picture to watch the weld fixture design video that discusses this further using Pro/E Wildfire 4.0.

 

Manufacturing Engineers,  what standard method of 3D model component location do YOU follow to help you in the event that product changes are made?

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